09.12.2017
Universal vertical and horizontal induction hardening machine
This machine has been designed as a universal induction hardening machine for shafts, gear wheels and different bearings.
With this machine it is possible to harden shafts of up to 3000 mm in length, a diameter of up to 350 mm and a weight of up to 1400 kg. Gear wheels and bearings can have a maximum diameter of -2500 mm and a weight of 5000 kg. The maximum output power of this machine is 500 kW.
When using a specially shaped induction coil, the horizontal servo movement of the induction loop makes it possible to harden shafts with two different diameters or to avoid the shaft diameter that you do not wish to heat up or harden. The horizontal movement of the servo drive of induction coil, in combination with a rotary indexing table, makes it possible for the induction hardening of straight or angled gear wheels tooth by tooth. The worker clamps the shaft between two vertical fixing heads, between two centring points and initiates the process. This machine has been designed for single worker operation.
Characteristics:
- Output induction heating power: 500 kW
- Built in impedance matching transformer
- Axle/shaft length: 200 mm - 3000 mm
- Axle/shaft diameter: 50 mm - 350 mm
- Axle/shaft weight: 1400 kg
- Gear diameter when hardening tooth by tooth: 425 mm - 2500 mm
- Gear weight: up to 5000 kg
- Controlling unit PLC Simatic S7
- CNC programmable